1 Assessment details
One assessment covers one process or one part. Fill in what applies — everything saves into the report.
2 Tasks & risk ratings
How to pick a color: measure the task — force in pounds, motions per minute, joint angle — then check it against the threshold box for that rating: hover over (or tap) “thresholds” under Force, Repetition, or Posture and the Green / Yellow / Red limits pop up right there — no scrolling to the charts. Tap the color of the column your measurement falls in. The Task Rating field then fills in with the highest-risk color of the three and changes color to match; pick a color in that field yourself if your judgment differs. While you rate, tag any lean waste you see in the task — motion waste especially: the extra reaching, bending, and walking that wastes time is usually the same movement driving the injury risk. Use the photo and video buttons on each task to document what you saw on the floor — every item added is stamped with the date and time.
3 Associate input
Notes from comfort or opinion surveys — what the people doing the job report.
4 Countermeasures
What will be done about the risks found — quick fixes now, engineered fixes for the long term.
Temporary countermeasures
| Idea / description | Who | When | Effectiveness |
|---|
Long-term countermeasures
| Idea / description | Who | When | Effectiveness |
|---|
5 Summary of findings
Written up automatically from the ratings, injuries, lean waste, associate input, and countermeasures above — it updates as you work, and it prints in the report and rides along in the email summary. Edit the wording freely; your edits are kept as written. “Regenerate” starts it over from the current data.
6 Ergonomic Assessment Guidelines
Thresholds for rating Force, Repetition, and Posture. Green is acceptable, Yellow is the midpoint — watch it, Red is over the limit.
| Activity | Guideline reference | Description | Green | Yellow (midpoint) | Red |
|---|